I've had very good luck in machining Technika boards from 6061 aluminum sheet. I've made boards with odd shutter sizes, thicknesses, etc. to fit old or oddball lenses. If anyone decides to go this route, do yourself a favor and buy a boring head off eBay to bore the holes.
Going the epoxy/fiberglass route, especially vacuum-bagged, is way too much work and mess. If you have the inclination and tools, make the lensboard from aluminum. Otherwise, made it from plywood, MDF, basswood, or something similar as suggested in the other replies.
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