I recently experimented with making dev tubes from 40mm ABS tubing (available from plumber's merchants but not B&Q) here in the UK. The results have been excellent and economical. A couple of things I learned and wished I had known before:
1) ABS tubing is rougher on the inside than the outside (which is perfectly smooth). Any roughness can be removed with steel wool (not sand or glass paper as this will embed grains in the plastic and guarantee scratches) prior to assembly. I spoiled a couple of negs before I realised the interior of the tube was the problem. The wet negative is sucked tightly against the tube and when it is removed any protrusions will be certain to damage the film.
2) I used a modification of a plan I found on the net (I will post the url when I find it again). This plan uses three baffles as a light trap at the end where the chemicals are poured in to allow use in daylight. Be aware that ABS is slightly reflective and your baffles need to be larger and closer together than you might expect to totally exclude the light. I have to use mine in subdued light as in bright light with the tube oriented in a particular direction there is a possibility of light leakage.
I use 120ml of developer continuously agitated in a water bath and have found the process to be very straight-forward and as easy as 35mm in a standard Patterson dev tank. The total cost of the three tubes I made was £23 including a special ABS type adhesive of which I have plenty left and could probably make many more tubes.
Gary Nylander's idea looks excellent and I would probably try this first if I already had the 120 type dev tanks as the materials are probably cheaper and easier to find and would require less work to make.
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