I used a hole saw to cut the round holes. Then I used a table saw to cut the tangential lines. Easy to do - but you absolutely MUST wear eye protection when cutting acryllic with power tools - to definitely don't want to get the chips in your eyes.Originally Posted by David Karp
All of the cuts require sanding, but be careful to not distort the edges that are to be glued.
IMO, Lexan is overkill for this application.
By the way, when you use a slosher, you always put the film into the compartments emulsion side up. Even so, you want to make sure that there are no burrs on any of the interior cuts that could scratch the back (non-emulsion side) of the film. Agitation is either by rocking the tray with the slosher inside, or by lifting alternate corners of the slosher and then dropping them back into the solutions.
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