Needing a lower weight monorail 5x7 the choice was made to modify an Arca Swiss monorail to accept Sinar lens boards and Sinar shutter. This is a must as the collection of lenses are on Sinar boards and most are in barrel.
This is the Arca Swiss front standard rails with associated parts to be made. The frame is from a Horseman L series monorail. This frame already has three holes drilled into the side. Two are 0.168" ID, the center hole (on lens center line) is threaded M5 x 0.80 pitch which is the same as Arca Swiss.
The plastic blocks use are made of HDPE (High-density polyethylene) which is tough, durable and agreeable to being cut on machine tools with reasonable stability.
Here are the raw parts to be worked on:
Arca Swiss front standard rails have a 11mm radii on the post. Using a 22mm solid carbide end in the milling machine, a single 11mm radii grove was cut into the HDPE block. Once this was done, the overall thickness of the bock was cut down using a flycutter in the mill to trim the HDPE blocks to match the Horseman L frame to Arca Swiss rails.
Mounting holes were drilled and tapped to connect the HDPE blocks to Horseman L frame allowing the assembly to fit into the Arca Swiss rails.
There is a special M5 threaded stud made on the lathe that is not shown. This connects the M5 threaded center hole on the Horseman L frame to the Arca Swiss thumb nuts (M5 threaded, same as Horseman) used for adjusting front standard rise.
What remains is to order up a special bellows with dimensions that fit the Arca Swiss rear bellows frame with Sinar front bellows frame.
Part two, on camera fit test.
Bernice
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