Maybe we need a state by state rating of plastics for softening. It gets a bit warm in a car here as well. But I used to spend time in Miami in the Summer (Eastern Airlines if you're old enough to remember them was my customer when I was working in the Airlines Industry Marketing group at IBM selling hardware to run the reservation systems) Given a choice of where to spend the summer, AZ is a lot more comfortable than FL
I tried PETG but for some reason the printer didn't seem to like it as well as it likes the modified PLA. I might play around with temperature settings - it might not be heating it enough. With the black PLA I was using for stops I could see some light leakage at .5mm but nothing at 1mm which is consistent with what you're saying. The leakage seemed to be more related to small interstitial gaps in the "filler" rather than the material itself. By the way, I changed to design to thicken the area inside the light trap to strengthen the board - it's much stiffer with an extra mm or so. I was thinking that I might want to mount lenses with wood screws instead of the machine screws I use now. I've sort of concluded that the PLA boards will be more than strong enough for anything I might want to mount on the Technika.
The way I designed the board, everything including and outside of the light trap is one part, and everything "inside (with a bit of overlap) is a second part that carries the holes for lenses and mounting screws. That way the only thing I have to update for a new lens is the "Holey" part and I can keep a library of lens-specific parts and a common camera interface part, so adding a new lens would just require laying out the holes and then merging the lens carrier with the camera interface and printing - almost no intelligence required.
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