PDA

View Full Version : Crazy processing ideas



Jay DeFehr
20-Jan-2012, 18:47
I've seen a lot of discussion about novel processing equipment, but most of these discussions are concerned with making something practical, often for a very specific set of conditions. I get ideas that maybe aren't so practical, or partial ideas, and sometimes I can refine them into something useful, but it's the initial inspiration that's the most fun.

If you're a rigid, small minded, pedantic, former-machinist mostly interested in published tolerances, this thread will only frustrate you. On the other hand, if you enjoy thinking creatively and theoretically, and can put things like mass production and market penetration aside, please share your ideas-- the wilder the better!

I like robotics and automation and non-standard materials, so my mind tends to wander in those directions. ULF film processing is always a challenge because A) it takes up a lot of space, and B) it's very expensive. A few ideas, semi-related:

Collapsible, round trays-

ULF-sized trays demand a lot of bench space when in use, and a lot of storage space when not in use. When I was putting away my collapsible reflector (you all know the type) recently, I thought it would be nice if I could collapse my processing trays similarly, and keep them in a handy little bag somewhere. That got me thinking about the reflectors collapsing so well partly because they're round, and then I wondered why we don't use round processing trays? Part of the reason has to be because film is not round, and a round tray would have to be larger than the rectangular film = wasted space, but what about using trays one size larger than the film being processed? An 11x14 tray takes up around 190 square inches of counter space. A round tray that would accommodate an 8x10 sheet of film would need to be about 13" in diameter, or about 133 square inches, and since it's round, it wouldn't create the edge density problems rectangular trays can, and it would require less solution volume than an 11x14 tray. Storing a 13" diameter tray is no big deal, but a round tray for processing 11x14 film ends up being about 18" in diameter, and a rectangular one is 16x20. A 6 tray set of round, collapsible trays for processing 8x10 could be stored in 1/2 a bread bag.

On a side note, I think the circle should be incorporated into the darkroom layout, as well. When my darkroom was in a renovated attic bathroom, I could reach everything in it from my chair by rotating and rolling a few inches. It was incredibly convenient, and comfortable, and I actually missed it when I moved into a dark room 5X as large. If I ever build another dark room, it will be round.


Robo-Jellyfish -

I confess that I grow bored and restless agitating a tray in the dark after about 5 minutes. I know, I'm not proud of it. What I prefer is to set my parameters, push a button, and return when development is complete. There are lots of ways to accomplish this, and I look forward to others' ideas, but one of mine is the Robo-Jellyfish. You know those swimming pool filters that skim the surface of the pool in a random pattern, sucking up any debris they encounter? Well, the Robo-Jellyfish is kind of like that. It's a little round pod that floats on the surface of the developer tray (or any tray you want agitated). Inside is a tiny pump, like this one (for illustration purposes):

http://www.simplypumps.com/miniaturepumps-pictures.htm

and a battery, and a microchip, etc. Around the circumference of the body are exhaust ports for the pump, and attached to them are small, soft, flexible tubes. In the center/ bottom of the soft body is the intake port for the pump. You get the picture. When the pump is on, it sucks developer up through the center, and pumps it out the tentacles, which swish randomly over the surface of the film, and push the jellyfish around the tray in a random pattern. The "microchip" is symbolic for any necessary intelligence/circuitry to make the thing work as needed". A the minimum it would be turned on at the beginning of development and off at the end, but it might be good to have the option for intermittent action.

Even more theoretically-

Imagine a ping pong ball with a much smaller ball bearing inside. Now imagine the ping pong ball is very small. Now imagine 100 of them, or a thousand (depending on how small you imagined them to be). Now imagine them floating on the surface of the developer, or even filling the developer like foam. Now imagine a powerful magnet passing over the surface creating patterns in the balls.

Nitrogen burst effect without the nitrogen-

Imagine the above balls covering the surface of a deep tank like foam. Now imagine a powerful magnet beneath the tank drawing them very quickly to the bottom of the tank and releasing them again. The displacement of the developer would be equal to the volume of the balls, and when the balls were floating on top, they would prevent oxidation of the developer, like a floating lid.

Yes, I like magnets. Sue me. Ok, enough of my babbling. Any other crazy ideas?

Drew Wiley
20-Jan-2012, 19:16
Somewhere else I already suggested a lightproof hamster ball. Of course, the hamster would have to be wearing a hazmat suit, a scuba tank, and teflon gloves
so the film wouldn't get scratched.

Bill Burk
20-Jan-2012, 20:05
Why isn't film round? The image circle is.

Jay DeFehr
20-Jan-2012, 20:06
Warped minds bend alike! A biological solution! I like it! I bet there's a species of catfish that could live in a solution of PC-TEA.

Jim Jones
20-Jan-2012, 20:24
Perhaps your robo-jellyfish could have IR emitters and sensors so they could be programmed to develop the highlights a little less to prevent blocking up.

Jim Michael
20-Jan-2012, 20:50
Couple of agitation ideas:

Membrane in the bottom of the tray that is pumped with fluid or air quickly so the impulse agitates the chemistry.

Transducer generates waves in the chemistry.

Jay DeFehr
20-Jan-2012, 21:09
Perhaps your robo-jellyfish could have IR emitters and sensors so they could be programmed to develop the highlights a little less to prevent blocking up.

Jim, I think that's only half a joke. Imagine a XY plotter with a print head, but instead of inks it deposited processing chemicals, and every time it made a deposit, it checked the density of the deposit location, and constantly compared density measurements from the entire image area. If density for any given location trended too dense, it could skip it, or deposit water, or even a restrainer instead of developer. Areas too slow to develop could be accelerated with an alkali, or more concentrated developer, or warmer developer, etc. It would essentially formulate the correct developer for each deposit site on the fly. Imagine the computing power that would require! Imagine the interface- input contrast, global and local, minimum density, maximum density, sharpness index- process! Perfectly processed film every time.

Jay DeFehr
20-Jan-2012, 21:14
Couple of agitation ideas:

Membrane in the bottom of the tray that is pumped with fluid or air quickly so the impulse agitates the chemistry.

Transducer generates waves in the chemistry.

Yes, I think the membrane bottomed tray (like my round collapsible ones) opens up a lot of potential for agitation mechanisms. I simple bladder beneath the tray, or as part of the bottom membrane, could be inflated/deflated to move the solution.

How would the transducer work?

Jim Michael
20-Jan-2012, 21:30
Transducer would just be something like a speaker that transmits sound waves. I don't know how effective this is in moving fluids around but easily tested with some food coloring.

cosmicexplosion
20-Jan-2012, 21:55
i am getting agitated just reading this thread....does that count, or is my humour underdeveloped? boom chick!

cosmicexplosion
20-Jan-2012, 21:57
but really i recommend putting film inside container disguised as a toy and letting kids play with it in bath.

cosmicexplosion
20-Jan-2012, 22:00
or have a back pack set up that you can take jogging, or you could let every one use at the gym. That way you could get heaps done at once.

strapped on the back of your dog?

converted washing machine?

thats all i got.

johnielvis
21-Jan-2012, 02:19
I was thinking of some kind of septum system that can allow augomated film shuffling in trays....man...contraptions...

Jay DeFehr
21-Jan-2012, 07:36
or have a back pack set up that you can take jogging, or you could let every one use at the gym. That way you could get heaps done at once.

strapped on the back of your dog?

converted washing machine?

thats all i got.

I think I see where you're going-- there are already lots of moving things around us, so why not just co-opt that movement for our purposes? I like it!

Jay DeFehr
21-Jan-2012, 07:52
I was thinking of some kind of septum system that can allow augomated film shuffling in trays....man...contraptions...

I think this falls squarely into the large category of things that are easy for us and very hard for machines (shuffling sheets of film in a tray, I mean). A septum of some kind would definitely change the equation. It's not too hard to imagine a robotic arm removing and replacing (picking and placing) cards in slots in some kind of slot processor arrangement.That's not bad! It would allow for individual processing of each sheet/slot, with minimal solution volume, and any chosen agitation frequency. The same robotic arm could "manually" process roll films in daylight tanks. Loading the film onto the reels might be a challenge!

Coelus
21-Jan-2012, 08:12
Robotic Chem Vat Mobile. Line speed controls developing time. Drop the sheets into a frame on the arm of the mobile and rotate them through a circular trough providing the same effect as agitation. Mobile is on a robotic arm that will lift the film out of one vat and into the next, with a station for each chemical and rinse step. Load it, hit start, and bask in the Rube Goldberg approved glory.

Only slightly more seriously, centrifuge processing. Sheets go around the outside of the tank parallel to the tank wall. Just enough fluid poured in to cover the sheets when spun. Fire it up and let the processing begin as the speed causes the fluid move the the outside flow over the surface of the film. (not responsible for over-agitation, time variables, chemical separation, film coming loose and sticking to the tank wall, or the god-awful mess if it comes loose of the motor)

Jay DeFehr
22-Jan-2012, 13:07
Robotic Chem Vat Mobile. Line speed controls developing time. Drop the sheets into a frame on the arm of the mobile and rotate them through a circular trough providing the same effect as agitation. Mobile is on a robotic arm that will lift the film out of one vat and into the next, with a station for each chemical and rinse step. Load it, hit start, and bask in the Rube Goldberg approved glory.

Only slightly more seriously, centrifuge processing. Sheets go around the outside of the tank parallel to the tank wall. Just enough fluid poured in to cover the sheets when spun. Fire it up and let the processing begin as the speed causes the fluid move the the outside flow over the surface of the film. (not responsible for over-agitation, time variables, chemical separation, film coming loose and sticking to the tank wall, or the god-awful mess if it comes loose of the motor)

Reminds me of the Inventor's cookie maker in Edward Scissorhands! Very nice.

jp
22-Jan-2012, 14:37
I developed some 8x10 film in a tray the other night and was thinking about magnets and pumps and stuff while bored tending the tray in the dark.

I used a 12x17 tray to double my output over an 8x10 tray and used a plastic coated magnet as a center divider. Underneath the tray, I had a steel lobster-picking-utensil to hold the magnet in place.

A round pan to develop film in could have some unique agitation properties. An audio/mechanical transducer could strike the edge of the pan and it would create a uniform wave through the liquid. The signal could be chirped to increase agitation variety and reduce standing waves or resonance. (water gets messy when you hit resonance in a small volume of liquid) A subwoofer speaker coil in a waterproof box under the tray could do this easily. This would of course be all electronically timed for our convenience.

Alternatively, a round tray could have some pump outlets along it's edge (like how a toilet bowl fills up). Timed pumping of the fluid could agitate things and gently spin the negative for consistent development, sort of like how things sometimes spin before they go down the toilet drain. This system could have multiple tanks and a water source input that rinses things between tank fillings and completely automate film processing. Seems like draining a toilet bowl inspired container back into a chemical tank or down the drain would be a lot easier than a jobo lift emptying a cylinder.

I like the centrifuge idea of processing. I am concerned it could increase bromide drag / developer surging, unless the developer continues to be sprayed out the middle toward the edges. It'd be sort of a combination between clothes washer and dish washer.

I've also thought a monster version of the combiplan tank would be handy. I've read it wasn't produced in larger than 5x7 size. Someone built an 8x10 1 gallon tank for similar uses. The reason big version aren't built is the film isn't stiff enough to stay in position during agitation in a much larger tank. I was thinking a custom super-low-profile 10" chip-bag clip at both ends of the film could keep the film straight and tensioned while developing. A couple little teeth 1/16" into the film edge would hold it very well and still be out of the photo. Lacking individual clips, the tank could also have a groove the film sits in on bottom, and a long nut driver or other custom tool could tighten a cam that would cause the film to be pinched at the bottom of the tank till it's released the same way.

johnielvis
22-Jan-2012, 17:28
centrifugal processing...ahhh yesh....don't think it could work for processing--but something like a cylinder in cylinder...VERY: close together..leaving a very thin annular ring to put in the film and chems...spin the inside or outside...don't matter..just spin not too quickly---this is best--low chem voumes...quick chemical changes via air pressure to force drainage and chemical loading---

i bought one of these kodak processors with a giant beautiful smoothe stainless steel cylinder that has very smoothe indentations all over it...if i had a part just like that for the outside this would be very nice to use---anyways--this processor really works nice..you lay film on it emulsion side down (well--prints) and it is held in place with a wet net--the drum rotates ON the emulsion but picks up a film of chemicals from a trough below and keeps the chemicals constantly changing and a liquid barrier---it does work very well for film except for the blasted back side problems---and it's not daylight...very slick..the cylinder was hollow so you can fill it with water for a temperature ballast---very beautyful machine--I was saving it to maybe do something for film with it in the future...it's a really nice stainless cylinder--smooth..very very nice...so smooth it don't scratch anything

jeroldharter
23-Jan-2012, 18:13
For the round tray, you could use some type of turntable with a built in wobble for agitation. You could measure agitation in rpm's.

Jay DeFehr
23-Jan-2012, 18:40
For the round tray, you could use some type of turntable with a built in wobble for agitation. You could measure agitation in rpm's.

I was thinking along the same lines, Jerold. Sort of an Open Source Paterson Orbital (given a lightproof lid).

Johhny,

The centrifugal processor is interesting, too. At one time I was thinking about a Wankel Rotary-type arrangement, with soft brushes/ wipers at the apexes of the rotor. The rotor would take up most of the space allowing for minimal solution volume and two sheets, but the thing would be fairly enormous and very complex, with all that gearing, etc.:D

JP,

It looks like you're the one to do the transducer experiments! I like where you're going. I love the no-moving-parts aspect of transducer agitation, and the easy automation. It seems you'd have to experiment with duration and amplitude (if that's the correct term) to get the optimum agitation. Gives a new meaning to the term "agitation frequency"!

You guys are impressive!

johnielvis
23-Jan-2012, 21:40
HE:Y....what about ultrasonic--like they use ultrasonic to clean tools---THAT can give the best agitation maybe right? seems to do a good job cleaning....just keep the amplitude low enough to keep from cleaning the emulsion off the film--don't they use these for like surgical instruments or something--ultrasonic cleaners....

like a whole stack of trays...very shallow ones....each with independent drains/fills---just tanks...but low chem volume--shallow...the ultrasonic does the agitation...

Jody_S
23-Jan-2012, 22:42
I believe what is needed here is some bio-engineered bacteria, that develop film/paper, live in the dark, and reproduce in some controlled manner (say, reproduce in temps above 26Cwith the addition of sugar, and hibernate in typical fridge temps). Ideally, these bacteria should be engineered to respond to another cue, like varying ph levels, by developing highlights/shadows to varying degrees.

Far as I know this isn't science fiction, it's just a matter of someone being willing to spend a few millions engineering them. Hopefully as genetics advance and equipment costs fall (and labs have surplus gear for sale), this will become possible for the tinkerers among us.


Then again, if we can do all of this (except the self-replicating part) with a few common chemicals, I don't know why we would want to mess around with bacteria. Unless we could use them in novel ways such as multi-dimensional media, or with colors that are not presently possible.