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Thread: Drilling Glass

  1. #1
    Jac@stafford.net's Avatar
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    Drilling Glass

    Recommendations for a supplier of quality drill bits for glass?

    I'm re-purposing some old, large filters and would like to drill some holes in them. I practiced on some scrap glass using 'glass & ceramic' drill bits that wore out almost immediately. I used drilling lube (Mobil 1), with no improvement over some thick conventional lube.

    The largest filters are .53" thick (and 8.5" diameter).

    Thanks if you can help.
    Jac

  2. #2
    Peter De Smidt's Avatar
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    Re: Drilling Glass

    What size holes?
    “You often feel tired, not because you've done too much, but because you've done too little of what sparks a light in you.”
    ― Alexander Den Heijer, Nothing You Don't Already Know

  3. #3
    Jac@stafford.net's Avatar
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    Re: Drilling Glass

    Quote Originally Posted by Peter J. De Smidt View Post
    What size holes?
    oops! Yes, that is important. Largest hole 12.6mm (1/2" nominal), and 6.4mm (1/4" nominal).

    Thanks for the nudge.

  4. #4
    Peter De Smidt's Avatar
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    Re: Drilling Glass

    I've some experience drilling holes in aquariums. For that, I used diamond bits. They were for bigger holes, but I don't see why smaller ones shouldn't also be ok. Here's a link to one: http://www.amazon.com/gp/product/B00...320W4Y6ZCPDBWM
    “You often feel tired, not because you've done too much, but because you've done too little of what sparks a light in you.”
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  5. #5
    Drew Wiley
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    Re: Drilling Glass

    They're basically little hole saws with diamond grit attached. Use them with water as a lubricant and at a relatively low (slow) RPM. Take you time, and don't expect an exact hole diameter afterwards.

  6. #6
    Jac@stafford.net's Avatar
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    Re: Drilling Glass

    Quote Originally Posted by Peter J. De Smidt View Post
    I've some experience drilling holes in aquariums. For that, I used diamond bits. They were for bigger holes, but I don't see why smaller ones shouldn't also be ok. Here's a link to one: http://www.amazon.com/gp/product/B00...320W4Y6ZCPDBWM
    That is helpful. Thank you. I must admit ignorance, but I do not know how deep a hole I can cut with the Dewalt bit. Will it do 1/2"? Should I just go with the flow and try it? These pieces of glass are as rare as unicorn horns. Thanks for your time.
    .

  7. #7
    Peter De Smidt's Avatar
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    Re: Drilling Glass

    I've drilled through 1/2" thick aquarium glass with similar bits. I wouldn't be stuck on the Dewalt. I picked it mainly because it was the same type of bit I used, and it popped up quickly on a search. Note that with thick aquarium glass I never had a problem, but if you're using thinner glass, you'd want to come up with a support system to minimize the chance of breakage.
    “You often feel tired, not because you've done too much, but because you've done too little of what sparks a light in you.”
    ― Alexander Den Heijer, Nothing You Don't Already Know

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    Re: Drilling Glass

    I have done this for an enlarger pin registration system to match my Condit punch. Use diamond drill bits, and get a couple of them because when they overheat they will be unusable. I drilled small holes, and used a dremel in a drill press so I could control the drilling and not risk overheating . Overheating will not only ruin the bit but cause the glass to crack. I had to cool the glass and drill bit with ice water, so I made a reservoir out of plywood and then sealed it with polyurethane. I then could put the glass on the bottom and flood it with water and ice. For precision I got a brass kick plate from the hardware store and cut a strip the right size, then drilled the holes at the right places, placed it over the glass, and used the holes to align the drill bits. If I had not done this there was no way to be consistent and precise. Every 2-3 pieces of glass I had to replace the bits as they would dull, and I was using 3 mm thick glass!

    Mike

  9. #9
    Jac@stafford.net's Avatar
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    Re: Drilling Glass

    Quote Originally Posted by Michael Rosenberg View Post
    Every 2-3 pieces of glass I had to replace the bits as they would dull, and I was using 3 mm thick glass!
    Thank you for the caution, Mike. My glass is tempered, colored military stuff of 1/2 inch thick. A daunting project considering my ignorance.

    I have done this for an enlarger pin registration system to match my Condit punch.
    Wow! I have a Condit punch and haven't figured out how I can use it. My objectives are first, a true unsharp mask (not as inadequately describe on the home page here), and to use contrast masks. Separate thread maybe?
    .

  10. #10
    Peter De Smidt's Avatar
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    Re: Drilling Glass

    It sounds like Michael was using a fast rpm. I used cheap no-name diamond hole saws to drill 2" holes in 1/2" thick glass for aquariums. People would come by because I knew how to do it, and so I did quite a few. I could get 10 tanks easy out of one bit. Don't be in a hurry, and keep the glass and bit cooled with water.
    “You often feel tired, not because you've done too much, but because you've done too little of what sparks a light in you.”
    ― Alexander Den Heijer, Nothing You Don't Already Know

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